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MOT defects · Brakes

Brake pipe corroded MOT advisory: what it means and which cars get it

In DVSA MOT data for 2023, analysed by RegTail, testers recorded this as an advisory on at least 3.9 in 100 and as a failure on at least 0.4 in 100 initial MOT tests. The Ford Fusion got it most often: recorded 25.0 times per 100 of its 58,809 tests.

DVSA wording: Brake pipe damaged or excessively corroded.

Failures
0.4 in 100
At least 140,457 tests in 2023
Advisories
3.9 in 100
At least 1,314,239 tests in 2023
Most often
Ford Fusion
25.0 per 100 tests

What it means

The metal pipes that carry brake fluid to each wheel are rusting. Most run under the car, exposed to road salt. As an advisory it usually reads "Brake pipe slightly corroded": surface rust the tester wants you to keep an eye on. Pipes rust from the outside in, so heavy corrosion can lead to a leak or a burst under hard braking.

How serious it is

A major defect, so a fail, when a pipe is damaged or excessively corroded. A pipe at imminent risk of failure or fracture is dangerous.

Source: MOT inspection manual for cars and light vans, section 1.1.11.

  1. Dangerous Fail
    A direct and immediate risk to road safety or has a serious impact on the environment. Do not drive the vehicle until it's been repaired.
  2. Major Fail
    It may affect the vehicle's safety, put other road users at risk or have an impact on the environment. Repair it immediately.
  3. Advisory Pass
    It could become more serious in the future. Monitor and repair it if necessary.

What fixing it usually involves

Corroded sections are replaced with new pipe, bent to fit, and the brakes are then bled. Pipes routed above the fuel tank or sub-frame can make it a longer job.

A general guide, not a quote: ask a garage to inspect the car.

Which models get it most

Per 100 initial MOT tests on each model, among the 146 models with at least 20,000 tests where it is among the 40 most common items. DVSA MOT data for 2023, analysed by RegTail.

ModelTestsFailAdvisory
Ford Fusion58,809
4.3
20.7
Vauxhall Agila37,884
3.2
19.5
Vauxhall Vectra39,116
4.8
17.6
Mercedes-Benz CLK32,623
2.2
18.7
Mitsubishi L20078,544
3.4
17.4
Hyundai Getz23,077
2.9
17.2
Peugeot 107119,430
2.8
16.6
Suzuki Grand Vitara24,508
2.6
16.7
Suzuki Alto50,429
3.0
15.8
Suzuki Jimny25,207
2.5
15.1

What to check at a viewing

  1. On the car
    Look underneath along the sills and near the rear axle for flaking or swollen pipes, and for wet patches at the joints. A pedal that sinks slowly when held down can mean a leak.
  2. In the MOT history
    If this appears as an advisory, see whether it came back at the next test or turned into a failure, and ask the seller for the receipt if it was fixed.

Check a specific car

Fleet averages only go so far. Enter the registration to see that car's own MOT history, mileage record and current condition, free.

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Questions

What does "Brake pipe corroded" mean on an MOT?
The metal pipes that carry brake fluid to each wheel are rusting. Most run under the car, exposed to road salt. As an advisory it usually reads "Brake pipe slightly corroded": surface rust the tester wants you to keep an eye on. Pipes rust from the outside in, so heavy corrosion can lead to a leak or a burst under hard braking.
Brake pipe corroded: is it an MOT fail?
A major defect, so a fail, when a pipe is damaged or excessively corroded. A pipe at imminent risk of failure or fracture is dangerous.
Which cars are most likely to get "brake pipe corroded" on an MOT?
In DVSA MOT data for 2023, analysed by RegTail, the models that got it most often were the Ford Fusion (25.0 per 100 tests), the Vauxhall Agila (22.7 per 100 tests), the Vauxhall Vectra (22.4 per 100 tests).

More brakes defects

See every MOT defect we explain or MOT pass rates by model.

How these figures are made. We counted the defects recorded at every initial MOT test (not retests) of cars and light vans in Great Britain in 2023 in the DVSA anonymised MOT dataset, 33,842,940 tests in all. Each item counts once per test. A failure is a major or dangerous defect, including one fixed during the test. A model's rate is the share of its tests where the item was recorded.

For each model we keep its 40 most frequent items, so a model where a defect is rarer than that is not listed, and figures for all cars are a floor. Defect names and explanations are ours, checked against the MOT inspection manual; DVSA's own wording is shown under each name.

Contains public sector information licensed under the Open Government Licence v3.0. RegTail's analysis of the DVSA anonymised MOT dataset, 2023 tests.